Gerry Anderson, who has died aged 83 after suffering from Alzheimer's disease, was the main mover behind a number of puppet series commissioned by Lew Grade's Independent Television Corporation. They made the company a fortune from the space age: perhaps the best known was Thunderbirds (1965-66), and among the others were Fireball XL5 (1962-63), Stingray (1964) and Captain Scarlet and the Mysterons (1967-68).
Anderson embarked on Thunderbirds in 1964. For Grade, international sales – particularly into the US market – were a key concern. So Thunderbirds focused on the Tracy brothers, with first names borrowed from the US astronauts Scott Carpenter, Virgil Grissom, Alan Shepard, John Glenn and Gordon Cooper. Enormously popular in its time, the series is still being repeated today.
Scott and the others were members of International Rescue, based on a south Pacific island, set up, in a nod to the Bonanza western series, by their father, former astronaut Jeff Tracy. Thus did the brothers, with their motto "Thunderbirds are go!", fight fires in mines and villains in Monte Carlo, rescue solarnauts from the sun, quench blazing gasfields and take on the evil of The Hood, a villainous mastermind operating from a Malaysian jungle temple over some 32 episodes. The British featured with aristo blonde bombshell Lady Penelope (voiced by, and modelled on, Anderson's then wife Sylvia Thamm) and Parker, Cockney butler-cum-chauffeur of Penelope's 21st-century Rolls-Royce, FAB 1.
The pre-ITV world of the early 50s had been one of puppets such as Muffin the Mule and the Flowerpot Men, a mirror for a Britain on extremely visible strings. Rocket men, on BBC radio, Radio Luxembourg and in the Eagle comic, meant Dan Dare and Jet Morgan – recycled Biggles and Battle of Britain pilots. After Anderson, they were destined for the galactic dole queue, just as Eagle's demise was hastened by the arrival of Anderson spin-offs such as TV Century 21 (1965-71). "Everything we did," Anderson told his biographers Simon Archer and Marcus Hearn, in What Made Thunderbirds Go! (2002), "was in an endeavour to sell to America," and Grade spectacularly achieved that with Fireball XL5, a US network sale to NBC. Thunderbirds, shown across the world and more than a dozen times on British TV, is the show that defines the Anderson achievement, yet never attracted a US network.
There was also the merchandising, for all the hit Anderson series, but spectacularly for Thunderbirds. While listening to the Royal Netherlands Air Force's rendition of the theme tune, the consumer could contemplate the purchase of the Dinky Toy FAB 1. There was a (very) minor hit record for Fireball XL5 and, beyond toys, wrote Chris Bentley in The Complete Gerry Anderson (2003), there were "clothing, toiletries, crockery, bedding, soft furnishings, ornaments, stationery, confectionery and baked beans".
Grade and Anderson's collaboration began in 1960, in the wake of the latter's western series for children, Four Feather Falls. Anderson proposed Supercar, featuring – just before astronauts took off – a test pilot hero from Arizona, Mike Mercury. Grade slashed Anderson's projected budget by a third, commissioned 39 episodes, and sold the series to the US, where it was a huge hit. That year, Anderson married Sylvia, beginning their tempestuous creative partnership.
Two years later, as Fireball XL5 was going to NBC, Grade's Associated Television (ATV) purchased Anderson's company, Anderson Provis Films (APF). The deal enriched Anderson, and left him, Grade aside, in creative control. In October 1964 Stingray, with Captain Troy Tempest of the World Aquanaut Security Patrol, battling, among others, Titan, ruler of Titanica, waded ashore on ITV – and netted ITC millions worldwide. After Thunderbirds came Captain Scarlet and the Mysterons, and then Joe 90 (1968), which was erratically broadcast – or not – around the ITV network.
However, the moment seemed to have passed: television appeared clogged up with Anderson's Supermarionation puppets. Two Thunderbird movies had flopped; the tide was ebbing.
Anderson was born in London, the younger son of Deborah and Joseph Abrahams. Joseph's parents were Jews from eastern Europe. Deborah Leonoff's background mixed Jewish and Cornish roots. Their vituperative marriage gave Anderson an unhappy childhood. His father was a socialist, increasingly debt-ridden and trapped in low-paid jobs. The family gravitated from Willesden Green to penury in Kilburn, and then on to Neasden. In the face of the commonplace antisemitism of the times, mother and son, prevailing over Joseph, had the family surname changed to Anderson.
Gerry was educated at Kingsgate infants school in Kilburn and Braintcroft junior and senior schools in Neasden. Puppetry did not feature – indeed, he preferred knitting. Escape was provided in the front stalls at the Kilburn State and Grange cinemas, facing each other across the Kilburn high road. He won a scholarship to Willesden county secondary school and became a chain smoker. The death of his Mosquito pilot brother, Lionel, on active service in 1944 devastated the family. Anderson enrolled at the local polytechnic, flirted with a career in architecture, and developed an aptitude for plaster modelling, which triggered dermatitis.
Then a friend invited him to the Pathé laboratories at Borehamwood, Hertfordshire, and Anderson the moviegoer became intrigued by film. At the end of the war he became a trainee at the Colonial Film Unit, before joining Gainsborough Pictures as an assistant editor. Work on two bodice rippers, Caravan (1946) and Jassy (1947), and a thriller, Snowbound (1948), was followed by a posting as an RAF radio operator. By 1950, he was a freelance dubbing editor. The films included The Clouded Yellow (1950) with Trevor Howard and Jean Simmons, Appointment in London (1953) with Dirk Bogarde, A Prize of Gold (1955) with Richard Widmark and Mai Zetterling, and Devil Girl from Mars (1954). It was a journeyman's career path, in a then declining industry.
In the mid-50s, commercial TV arrived. Anderson and Arthur Provis, a camera operator, set up Pentagon Films, whose recruits included Sylvia as a secretary. After Pentagon went bust came APF, which struggled until commissioned to produce a 52-part, 15-minute puppet series, The Adventures of Twizzle (1957-58). This was followed by Torchy the Battery Boy (1959-60). The wild west was big on late 50s British TV, via shows such as Wagon Train and Wells Fargo. APF came up with Four Feather Falls. Nicholas Parsons voiced, and Michael Holliday sang, Sheriff Tex Tucker. Bought by Granada, the programme debuted on ITV in February 1960. Tucker, his English-accented horse Rocky (Kenneth Connor), his dog Dusty and Pedro the villainous bandit rode into British children's teatime – to be followed by Supercar.
In 1960 Anderson had produced and directed the B-movie Crossroads to Crime. At the other end of the decade, alongside a late and ill-starred puppet-live action series The Secret Service (1969), he produced the science fiction movie Doppelgänger. The live action TV series UFO (1970), The Protectors (1972-74) and Space 1999 (1975-78) followed. None greatly prospered.
In 1975, financially battered, and in the era before video sales, Anderson sold off his share of APF royalties. That year, too, he and Sylvia separated. Soon his relationship with ATV, in decline since the late 60s, ended. Anderson's finances were collapsing; his career reached its nadir before signs of revival in the 80s.
From the 1990s onwards the work of Anderson and the group of gifted puppeteers and film-makers he had worked with in 1960s Slough was rediscovered. There were conventions, live shows and repeat showings. Anderson developed other projects, but nothing really compared with those strange times – and the mystery of Supermarionation, credited from the later episodes of Supercar.
Not that there was a mystery: it was the product, as the 60s advanced, of increasingly sophisticated and expensive technique. Just as the Wizard of Oz turned out to be a man behind a curtain, so Supermarionation merely combined the words "super", "marionette" and "animation". "It didn't mean," Anderson told Archer and Hearn, "anything other than that."
He was appointed an MBE in 2001. His first two marriages ended in divorce. He is survived by his wife, Mary, two daughters from his first marriage, a son from his second, and a son from his third.
• Gerald Alexander Anderson, film and TV producer, director and writer, born 14 April 1929; died 26 December 2012